flexible packaging manufacturer

Extrusion Adhesive Lamination Materials – Custom Films

High-capacity paper roll slitting machine used by XLD for precision converting

Extrusion & Adhesive Lamination Materials

At XLD, we utilize extrusion and adhesive lamination technologies to produce strong, flexible packaging with exceptional barrier properties.These materials feature multi-layer constructions, with each layer designed for a specific function, such as protecting the product from air or retaining moisture.This allows our packaging to meet the needs of a wide range of products, including food, pet care, and healthcare.Furthermore, they can be printed with a variety of text and graphics, making your product both versatile and ready for the shelf.

Extrusion Lamination

Raw materials such as plastic or metal are melted and extruded through a die to form a continuous shape, such as a film or sheet.This process enables precise control over thickness and material properties, allowing packaging to be customized for various products.

Children playing with toy cars indoors, symbolizing the safety and non-toxicity of lamination materials used in packaging
Flexographic printing machine producing colorful floral packaging designs

Adhesive Lamination

We utilize advanced adhesives to bond multiple layers of material, integrating them into a single, cohesive unit.Extrusion and lamination processes combine to create durable, protective, and adaptable packaging for a wide range of applications, including food, healthcare, pet care and more.

How to customize your unique packaging materials?

At XLD, we understand that every project is unique. That's why we customize our materials to your product needs to ensure our packaging perfectly meets your requirements.

Cross-section diagrams of 2-layer, 3-layer, and 4-layer materials used in flexible packaging with paper, PE, glue, and aluminum foil

Layer Structure

Choose the number and type of layers to achieve the desired characteristics, such as increased strength, UV protection, or thermal insulation.

Food-grade water-based adhesive being stretched in lab testing

Adhesive Types

Offer a variety of adhesive options, including those suitable for high-temperature environments, food safety, or environmental protection needs.

Engineer measuring material thickness and checking Pantone colors for flexible packaging quality

Thickness and dimensions

Specify the thickness of each layer and the overall material dimensions according to product requirements.

Assorted rolls of custom printing films including foil stamping and metallic finishes

Printing and Surface Treatment

Add customized printing, embossing, or coating to enhance the functionality and appearance of the material.

Showcase Client: A bakery brand

Automated flow wrapping machine using roll stock film to pack bakery products like bread
Challenge

The client’s new line of bakery breads required a packaging solution that combined freshness with environmental friendliness.

Solution

We developed customized laminated films using recycled materials and water-based adhesives to ensure both performance and sustainability.

The result

The new packaging extends product shelf life by 25% and was praised by consumers for its eco-friendly design, resulting in a 15% increase in sales in the first quarter.

Sustainability Supply

We are committed to minimizing the environmental impact of our materials and processes, offering sustainable solutions to help you achieve your environmental objectives.

Eco-friendly kraft paper packaging with recycling symbol

Recyclable Materials

Provide materials that are fully recyclable to reduce waste and support the circular economy.

Water-based adhesive used in degradable flexible packaging by XLD

Environmentally friendly adhesive

Water-based or solvent-free adhesives can be used to reduce harmful emissions and environmental impact.

Solar panels generating renewable energy for eco-friendly flexible packaging production at XLD

Energy-saving production

Optimize manufacturing processes, improve energy efficiency, and reduce carbon footprint.

Send Us a Message

Are you interested in learning how our extruded and bonded laminates can improve your packaging? Contact us today to discuss your project, request samples, or receive a personalized quote. Our team of experts is prepared to deliver a customized packaging solution tailored to your specific needs.

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