Custom Stick Packaging

For brands offering compact, easy-to-use portions of powders or liquids—like instant coffee, electrolytes, sweeteners, or energy blends—XLD’s stick packaging is the go-to solution. Designed for vertical fill lines and grab-and-go convenience, these slim pouches provide excellent portion control, branding space, and shelf appeal.

What Are the Advantages of Stick Packaging?

Stick packaging is designed for fast-paced lifestyles and portion-controlled products. Contact XLD if you want to optimize your product packaging design.

Slim & Portable: Ideal for single-use, travel-size, or sample formats.
Precise Dosing: Keeps each serving consistent and mess-free.
Efficient for VFFS: Compatible with high-speed vertical form-fill-seal machinery.
Excellent Barrier: Protects contents from moisture, light, and air.

Key Features

High-Speed Sealing
Optimized for vertical FFS machines with stable sealing temperature windows and high mechanical strength.
Excellent Barrier Options
Choose PET/AL/PE or metallized paper for moisture, aroma, and light protection. Suitable for pharma, food, and supplements.
Custom Print & Sizes
Gravure and flexo printed rollstock, compatible with 3–15g stick widths. Supports matte/gloss, full-color, and batch coding.
Eco-Friendly Materials
Recyclable OPP/PE and PLA-coated paper available to meet sustainable packaging goals.

Want to learn more about laminated roll films? See our Stick Pack Film Lamination Roll for related specs and applications.

How to Get the Right Stick Pack for Your Needs

Choosing the right stick film roll involves several practical considerations:

Barrier Requirements: Powders like collagen need high oxygen barriers (PET/AL/PE), while sugar may use OPP/PE.
Filling Machine Fit: Confirm unwind direction, roll width, and sealing type compatibility.
Sustainability Focus: For eco products, go with PLA-coated paper or recyclable PE-based film.
Product Format: Match roll stiffness and thickness with liquid vs. dry filling needs.

Specification	Details
Materials	PET, OPP, PE, aluminum foil, paper laminates, recyclable films
Size Range	1g to 30g per stick (or mL equivalent)
Film Type	Heat sealable, cold seal, high barrier, paper-based
Print & Finish	Up to 10 colors, matte/gloss, continuous or registered print
Applications	Coffee, supplements, drink mixes, vitamins, powders, skincare
MOQ & Lead Time	Starting at 5,000 stick packs; 10–12 working days typical

Add-On Features for Stick Packaging

Laser Scoring: Creates a straight, easy-tear opening.
Matte/Gloss Finish: Boosts brand visibility and perceived quality.
Cold Seal Option: Suitable for heat-sensitive products.
Metallic or Soft-Touch Ink: Premium effects for wellness and beauty sectors.

What’s More?

Optional Enhancements

Perforated Multipack Sheets: Easy-to-tear bundles for retail sets.
Printed Interior Film: Adds brand flair or instructions inside.
Eco-Friendly Laminates: Compostable or recyclable materials available.

Stick Packaging FAQs

Start Your Stick Packaging Project with XLD

Let’s start creating a customized strip packaging solution for you! Whether it’s for health supplements, food products, or other wellness products, XLD can provide superior, convenient packaging solutions that meet your needs and appeal to consumers.

Related Products

Custom Spouted Pouches

XLD’s spouted pouches are ideal for liquids, semi-liquids, and pourable products like juices, sauces, oils, and baby food. They offer leak-proof, resealable convenience—perfect for kitchens, travel, or outdoor use with reliable performance and consumer-friendly design.

Custom Slider Pouches

XLD’s custom slide-lock pouches are ideal for packaging various products that require repeated use and need to be child-proof. Whether for pet treats, medications, or cleaning products, these bags offer easy opening and resealing, making them extremely convenient to use.

Custom Flat-Bottom Pouches

Whether you’re packaging specialty coffee, high-end pet food, or premium grains, XLD’s flat-bottom pouches give your product a firm stance on the shelf and room to breathe. Their five-panel structure is ideal for businesses that need a stable pouch that stands up, holds more, and gives your branding the visibility it deserves in busy retail environments.