flexible packaging manufacturer

Non-Woven Fabric Rolls

XLD’s non-woven fabric rolls are developed for pyramid tea bags, herbal infusions, and premium filter pouches. These soft, mesh-like rolls are heat-sealable and breathable—ideal for visible-leaf teas, large-cut herbs, and products that benefit from superior infusion flow and structural form.

XLD nonwoven tea filter roll for pyramid tea bags

What Are the Advantages of XLD Non-Woven Fabric Rolls?

XLD’s non-woven roll film has a delicate and translucent texture. It is available in a variety of materials, making it compatible with all types of packaging machines on the market, including ultrasonic, heat-seal, and cold-seal machines.

  • Silky Texture & Visual Appeal: Offers a premium, translucent look ideal for high-end teas and infusions.
  • Ultrasonic Seal Compatibility: Clean sealing without adhesives or staples, optimized for pyramid tea bag machines.
  • Excellent Infusion Rate: Open mesh structure supports rapid and full-flavor extraction.
  • Custom Widths & Branding Options: Adaptable to different forming machines and customizable with watermark logos.

 

Key Features

  • Variety of Materials & GSM Options
    Available in PLA, polypropylene (PP), polyester (PET), spunbonded, and melt-blown variants with customizable weights from lightweight to heavy-duty
  • Breathable & Durable
    Non-woven fabrics boast excellent strength, flexibility, and airflow—ideal for packaging sensitive products or using in hygiene and medical contexts
  • Moisture & Filtration Capabilities
    Useful in packaging to maintain freshness and in industrial filters due to moisture resistance and particle filtration qualities
  • Cost-Effective & Eco-Friendly
    Lower production costs and recyclability make non-woven a sustainable packaging choice

Explore our bio-based paper rolls for compostable packaging alternatives.

How to Choose the Right Non-Woven Roll

When selecting non-woven roll film, the first thing to consider is the type of material your packaging machine requires. Most packaging machines on the market use one of three processing methods: Heat sealing, Cold sealing, or Ultrasonic sealing.

You can use the following guidelines to make your selection. If you are still unsure, please feel free to reach out to XLD’s experts for a customized packaging solution.

  • Material & GSM: Select between PP for strength or PET for higher temperature resistance.
  • Functionality: For breathability (e.g. hygiene), choose spunbonded; for filtration, opt for melt-blown types.
  • Application Needs: Lighter GSM for disposable packaging; heavier GSM for industrial protective use.
  • Sustainability Goals: Pursue recyclable or biodegradable non-woven materials for green credentials.

 

SpecificationDetails
MaterialsPLA non-woven, PET non-woven, nylon-free biofabric
Basis Weight17–25gsm for balanced formability and clarity
Mesh ApertureStandard and wide mesh types for varied leaf sizes
FormatsRoll widths from 120mm–180mm standard; custom widths available
MOQ & Lead TimeStarting at 3,000 sqm; typical lead time 10–15 working days

Functional Features & Enhancements

  • PLA Compostable Options: 100% bio-based and compliant with EN13432.
  • Custom Mesh Printing or Embossing: Showcase your branding in every tea bag.
  • Anti-Burst Structure: Maintains shape in hot water without deformation.

What’s More?

High-quality tea nonwoven filter paper roll with pyramid tea bag samples

Optional Enhancements

  • Heat-sealed Edge Treatment: Improves the precision of the automatic packaging machine.
  • Tea Dust-Resistant Mesh Design: Effectively filters out tea powder particles, ensuring a clean and clear beverage after brewing.

Non-Woven Fabric FAQs

Start Your Non-Woven Fabric Project with XLD

Contact XLD today to order high-quality non-woven material. Our products offer excellent filtration performance, are translucent, and can be customized to meet your specific needs, including biodegradable options, perfectly matching your brand image.

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Filter Paper

XLD’s filter paper is specifically designed for tea bags, coffee pods, and food-grade filtration applications, offering excellent breathability, strength, and the ability to preserve product flavor. Whether used in high-speed production lines, with ultrasonic sealing, or for traditional string-tied packaging, our filter paper ensures superior wet strength and product safety.

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