flexible packaging manufacturer

Bio-Based Paper Rolls

XLD’s bio-based paper roll products offer sustainable and compostable packaging solutions for products such as tea bags, snacks, and dried goods, making them an ideal choice for brands that want to use environmentally friendly materials without compromising on packaging performance and print quality.

brown bio-based packaging film roll from XLD

What Are the Advantages of Bio-Based Paper Rolls?

bio-based tea bag paper roll with custom printed design by XLD

These materials are designed for eco-conscious production and end-of-life handling. Do you want to know if it’s right for your product? Talk to XLD.

  • Renewable & Compostable: Made from plant-based sources and certified for industrial composting.
  • Print-Ready Surfaces: Compatible with high-quality flexo and digital printing for full branding impact.
  • High Compatibility: Works on existing horizontal and vertical form-fill-seal machines.
  • Breathable Options Available: Especially useful for tea, herbs, or natural products needing airflow.

 

Key Features

  • 100% Plastic-Free Options
    PLA-coated or PBS-coated base paper, meeting EU and FDA food safety standards.
  • Heat Sealable and Printable
    Compatible with both horizontal and vertical FFS machines, making it perfect for brand customization.
  • Sustainable Sourcing
    Papers sourced from responsibly managed forests; coatings derived from plants.
  • Applications
    Commonly used in tea wrapper films, dry food sachets, and outer wraps for hygiene products.

Looking for premium barrier properties? Explore our multi-layer aluminized paper rolls for improved oxygen and light resistance.

How to Get the Right Bio-Based Roll for Your Needs

When selecting the right bio-based packaging paper, consider the following factors:

  • Barrier Needs: PLA-coated papers offer moderate water resistance; PBS performs better in high-humidity environments.
  • Compostability Goals: PLA and PBS papers are industrially compostable. You can choose the appropriate certification standard based on your needs.
  • Printing Requirements: Ensure the bio-coating is compatible with water-based or soy-based inks.
  • Machine Compatibility: Match seal temperature and roll width with your current FFS lines.
  • Product Type: For tea bags, thinner coatings work best; for food wrappers, opt for thicker grammage.

 

SpecificationDetails
MaterialsPLA-coated paper, PBS-coated kraft, bio-cellulose films
Width RangeCustom slit widths available (50mm–1000mm)
ThicknessTypically 30–80gsm, depending on paper and coating type
Sealing OptionsHeat sealable, ultrasonic compatible, cold-seal on request
ApplicationsTea bags, dry snacks, health sachets, wipes, natural cosmetics
MOQ & Lead TimeStarting at 3,000 sqm; 12–15 working days standard

Add-On Features for Bio-Based Paper Rolls

  • Ultrasonic Seal Compatibility: Perfect for pyramid or double-chamber tea bag systems.
  • Matte or Natural Texture: For a more eco-authentic appearance.
  • Window Zones: Made from transparent bio-film for product visibility.
  • Antioxidant or Moisture Coatings: Effectively protects the tea bag contents from damage.

What’s More?

compostable flexible packaging roll and sachets by XLD for green tea products

Optional Enhancements

  • Custom Watermarks: Brand distinction through embossed identity.
  • Low-Impact Ink Systems: Soy- or water-based printing for greener production.
  • Dual Coating Layers: Boost moisture barrier without synthetic laminates.

Bio-Based Paper FAQs

Start Your Bio-Based Packaging Journey with XLD

Contact XLD today to explore fully compostable paper roll options that reflect your commitment to a greener future. Our team is ready to support your goals with materials that work and tell your sustainability story.

Related Products

Custom printed tea bag wrapper paper rolls in various colors from XLD

Single Layer Paper Roll Film

Single layer paper roll film is a paper-based flexible packaging rollstock designed for high-speed form-fill-seal (FFS) machines. Built on a single recyclable paper substrate with optional functional coatings, it replaces multi-layer plastic laminates in applications where sustainability, printability, and food-contact safety are required.

  • Mono-Material Design — Single-ply cellulose structure accepted in paper recycling streams across EU, UK, and US markets
  • Multi-Machine Compatibility — Runs on IMA C24/C80, TEEPACK Gen2/Stratos, FUSO SW-100, and MAISA continuous-motion VFFS lines without modification
  • Certified Factory Operations — FSC Chain of Custody, FDA food-contact, and EU 10/2011 compliant production with ISO 9001 quality management
  • 150-Ton Monthly Capacity — Dual production lines with 21-day lead time for repeat orders and inventory programs
Multi-layer aluminized paper roll with metallized barrier for food packaging - XLD Flex

Multi-layer Aluminized Paper Roll

Premium multi-layer aluminized paper roll engineered for high-barrier automated packaging.

  • Superior OTR/MVTR Barrier Protection
  • Flawless VFFS/HFFS Machinability (Anti-Curl)
  • FSC, ISO 9001 & SMETA Certified
  • 150-180 Tons Monthly Capacity for Bulk Supply
child-resistant flexible packaging material roll produced by XLD

Child-Resistant Flexible Packaging

XLD’s child-resistant flexible packaging solutions are engineered for industries where safety, compliance, and consumer convenience intersect. Designed for products such as supplements, pharmaceuticals, CBD goods, edibles, and household chemicals, our films and pouches help prevent unintended access without compromising usability.

Chat on WhatsApp

Contact Form