flexible packaging manufacturer
Eliminate sealing inconsistencies and material mismatches in your sachet packaging. Whether it’s sugar, powders, or drink mixes.
Don’t let inconsistent seals or high MOQs slow you down. Our custom sachets ensure stable filling and clean, professional sealing for sugar and powders. Start small with trial orders and scale fast with our high-speed production capabilities.
Sachet packaging is widely used for single-dose products, but the material must match your product type.
Common applications include:
• Sugar & Powder
Requires moisture barrier and consistent sealing
• Coffee & Drink Mix
Needs oxygen barrier and aroma protection
• Liquid & Gel
Requires strong sealing and leak resistance
• Supplements & Functional Powders
Often need high-barrier laminates
We help you select the right material structure based on your product and machine.
Want an eco-friendlier alternative? See Bio-Based Paper Rolls for sachet packaging substrates with compostable layers.
To ensure smooth production and avoid sealing failures, your sachet structure must match your product and machine.
Focus on these key factors:
• Product Type
Powder, liquid, or granules require different barrier structures
• Machine Type
VFFS or HFFS machines require different film stiffness and sealing range
• Seal Type
Heat seal or cold seal affects material selection
• Shelf Life Requirement
Barrier level determines whether aluminum, metallized, or paper-based structures are needed
| Specification | Details |
| Materials | PET, OPP, PE, aluminum foil, paper laminates, recyclable films |
| Size Range | 1g to 100g per sachet (or in mL equivalent for liquids) |
| Film Type | Heat sealable, cold seal, high barrier, paper-based |
| Print & Finish | Up to 10 colors, matte/gloss, registered or continuous print |
| Applications | Instant coffee, sugar, salt, lotion, gel, supplements, cosmetics |
| MOQ & Lead Time | Starting at 5,000 sachets; 10–12 working days typical |
• MOQ: Starting from 5,000–10,000 sachets
• Lead Time: 10–15 days depending on quantity
• Printing: Up to 10 colors (flexo or digital)
• Material Options: PET/PE, Paper/PE, PET/AL/PE, eco-friendly structures
We support small trial orders for new product launches.
• Food-grade compliant (FDA & EU standards)
• Stable sealing on VFFS & HFFS machines
• Consistent quality across production batches
We help reduce trial costs and ensure smooth mass production.
For high-speed production lines, shelf-ready branding, and products that require tight seals—like candy, bars, powder sachets, or single-use wipes—XLD’s wrapper packaging offers the ideal solution.
For brands offering compact, easy-to-use portions of powders or liquids—like instant coffee, electrolytes, sweeteners, or energy blends—XLD’s stick packaging is the go-to solution. Designed for vertical fill lines and grab-and-go convenience, these slim pouches provide excellent portion control, branding space, and shelf appeal.
Looking for eco-friendly packaging? XLD’s Compostable Pouches are the perfect solution – they effectively protect organic snacks, tea, health supplements, or natural skincare products, and biodegrade naturally after use. This is the best choice for environmentally conscious brands and consumers.
To learn more please reach out to our team, and all you need to do is simply type your email address below.
To learn more please reach out to our team, and all you need to do is simply type your email address below.